Revolutionizing Green Hydrogen: From Precious Metals to Sustainable Electrocatalysts

Noble-precious metal catalysts such as Platinum, Iridium and Palladium are widely used in #greenhydrogen (GH2) production due to their excellent catalytic properties. Their high cost and limited availability, however, are significant challenges limiting their large-scale application.

Recycling wise, innovators including Johnson Matthey are driving circularity with their ๐‡๐ฒ๐‘๐ž๐Ÿ๐ข๐ง๐ž technology which delivers recycled PGMs back into catalyst and catalyst coated membrane production. https://matthey.com/products-and-markets/pgms-and-circularity/pgm-refining-and-recycling/hydrogen-fuel-cell-recycling-and-refining

Alternative emerging ๐ž๐ฅ๐ž๐œ๐ญ๐ซ๐จ๐œ๐š๐ญ๐š๐ฅ๐ฒ๐ฌ๐ญ๐ฌ based on ๐ฅ๐จ๐ฐ-๐ง๐จ๐›๐ฅ๐ž ๐ฆ๐ž๐ญ๐š๐ฅ, ๐ง๐จ๐ง-๐ง๐จ๐›๐ฅ๐ž ๐ฆ๐ž๐ญ๐š๐ฅ i.e. transition metal and ๐ฆ๐ž๐ญ๐š๐ฅ-๐Ÿ๐ซ๐ž๐ž content are paving the way for more efficient and sustainable hydrogen generation. Some notable advancements include:

โ€ข ๐‘๐ฎ๐ญ๐ก๐ž๐ง๐ข๐ฎ๐ฆ-๐๐š๐ฌ๐ž๐ ๐„๐ฅ๐ž๐œ๐ญ๐ซ๐จ๐œ๐š๐ญ๐š๐ฅ๐ฒ๐ฌ๐ญ๐ฌ:

Another noble metal, these are gaining attention as a cost-effective alternative to platinum-based catalysts for the hydrogen evolution reaction (HER). https://link.springer.com/chapter/10.1007/978-981-97-1339-4_18?form=MG0AV3

โ€ข ๐“๐ซ๐š๐ง๐ฌ๐ข๐ญ๐ข๐จ๐ง ๐Œ๐ž๐ญ๐š๐ฅ-๐๐š๐ฌ๐ž๐ ๐„๐ฅ๐ž๐œ๐ญ๐ซ๐จ๐œ๐š๐ญ๐š๐ฅ๐ฒ๐ฌ๐ญ๐ฌ:

Materials like manganese, iron, cobalt, nickel, and copper are being explored for their potential in HER due to their higher availability and lower cost when compared to precious metals. https://link.springer.com/article/10.1007/s10311-023-01616-z?form=MG0AV3

โ€ข ๐‡๐ž๐ญ๐ž๐ซ๐จ๐š๐ญ๐จ๐ฆ-๐๐จ๐ฉ๐ž๐ ๐œ๐š๐ซ๐›๐จ๐ง ๐ฆ๐š๐ญ๐ž๐ซ๐ข๐š๐ฅ๐ฌ:

These materials, which include nitrogen, phosphorous, sulfur, boron and graphene-doping of carbon, are particularly promising for oxygen reduction and evolution reactions, which are crucial steps in green hydrogen electrolysis. https://pubs.rsc.org/en/content/articlepdf/2021/ra/d1ra03446d?form=MG0AV3

โ€ข ๐‡๐ข๐ ๐ก ๐ž๐ง๐ญ๐ซ๐จ๐ฉ๐ฒ ๐ฆ๐š๐ญ๐ž๐ซ๐ข๐š๐ฅ๐ฌ (๐‡๐„๐Œ๐ฌ):

HEMs are a new class of materials which include alloys and oxides containing various metal components, characterised by their high entropy with unique properties such as high structural stability and low atomic diffusion. https://stats.iop.org/article/10.1088/2752-5724/accbd8

โ€ข ๐€๐๐ฏ๐š๐ง๐œ๐ž๐ ๐๐จ๐ฅ๐ฒ๐ฆ๐ž๐ซ๐ฌ: 

These materials, which include Conducting and Porous Organic Polymers (POPs), can be engineered to exhibit high electrocatalytic activity, making them effective for the Hydrogen and Oxygen Evolution Reactions needed during electrolysis. https://pubs.rsc.org/en/content/articlelanding/2024/cs/d3cs00727h

โ€ข ๐๐š๐ง๐จ๐ฌ๐ญ๐ซ๐ฎ๐œ๐ญ๐ฎ๐ซ๐ž ๐จ๐ฉ๐ญ๐ข๐ฆ๐ข๐ฌ๐š๐ญ๐ข๐จ๐ง: 

The concept here when applied to electrocatalysts is to boost their performance and cost efficiency whilst reducing the amount needed. Enhanced stability also means longer lifespans and less frequent replacement, reducing waste.

The commercial availability of nanostructured electrocatalysts is still growing, but the trend is clear: as this technology matures, it will become more widely adopted in the industry. https://link.springer.com/article/10.1007/s11244-022-01706-2?form=MG0AV3

Biyat Energy & Environment Ltd supports both end users and electrolyser manufacturers identify the most sustainable way approach when considering these emerging technologies.

Some key environmental impacts to consider include:

โžŠ ๐‘๐ž๐ฌ๐จ๐ฎ๐ซ๐œ๐ž ๐„๐ฑ๐ญ๐ซ๐š๐œ๐ญ๐ข๐จ๐ง: Impacts from mining activities.

โž‹ ๐Œ๐š๐ง๐ฎ๐Ÿ๐š๐œ๐ญ๐ฎ๐ซ๐ข๐ง๐  ๐๐ซ๐จ๐œ๐ž๐ฌ๐ฌ๐ž๐ฌ: Issues related to energy consumption, GHG emissions, and the use of hazardous chemicals.

โžŒ ๐–๐š๐ฌ๐ญ๐ž ๐Œ๐š๐ง๐š๐ ๐ž๐ฆ๐ž๐ง๐ญ: Challenges involving disposal, toxicity, recyclability, the generation of problematic waste streams, and ecological effects due to nanoparticle release.

โž ๐’๐ฒ๐ง๐ญ๐ก๐ž๐ฌ๐ข๐ณ๐ž๐ ๐Œ๐š๐ญ๐ž๐ซ๐ข๐š๐ฅ๐ฌ: Additional concerns such as sourcing materials from renewable resources, the use of pyrolysis, managing chemical waste, addressing degradation, mitigating microplastic pollution, and overcoming recycling challenges.

Photo credit:

Next-Generation Green Hydrogen: Progress and Perspective from Electricity, Catalyst to Electrolyte in Electrocatalytic Water Splitting

https://link.springer.com/article/10.1007/s40820-024-01424-2?form=MG0AV3

We hope you found this article useful!

If you require assistance developing a decarbonisation approach in your business or industrial facilityโ€ฆwe are here to support you every step of the way.

Contact โ€” Biyat Energy & Environment Ltd (biyatenergyenvironment.com)

This article was written by Luay Zayed, founder of Biyat Energy & Environmental Ltd. A global energy and environmental consultancy specializing in turnkey engineering solutions that protect the environment and improve energy efficiency in the manufacturing & industrial sectors.

Check out other similar articles, below.

"Powering the Future: Biyat's Green Hydrogen Insights for Industry Leaders and Electrolyser Manufacturers"

https://www.linkedin.com/pulse/powering-future-biyats-green-hydrogen-insights-industry-luay-zayed-6mklf/?trackingId=SD5Ph%2BY%2FSHCbeZam5VzRfw%3D%3D

Luay Zayed